Wire Guide Roller Polyurethane Coating Services

One of UIS’s core businesses involves providing PU coating and grooving services for Wire Guide Rollers equipped in wire saw machines. Our company employs state-of-the-art dispensing machines for the Polyurethane (PU) mixing process. This advanced technology enables us to consistently produce high-quality PU coatings for Wire Guide Rollers. Importantly, we exclusively use PU materials known for their high quality and reliability.

Advantages

  • Consistent results and high performance
  • Ensuring top quality
  • Eliminating Air entrainment causing bubble issues

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Wire Guide Roller Grooving Services

In addition, UIS has imported high-end advanced CNC machines from Japan, specifically OKUMA and Mazak, for the grooving process. These machines are customized with special features and tools to meet product specifications. The accuracy of tolerance control reaches up to 2 microns in size.

Advantages

  • Customized machine dedicated solely for Wire Guide Roller (WGR) grooving.
  • Improving the quality of the Wire Guide Roller (WGR) through a specialized grooving process directly increases its lifespan.

Wire Guide Roller Quality Control

To ensure the quality assurance of our products, our company utilizes a high-tech VMM machine to check every single groove on the PU surface. Additionally, the UIS quality checking team applies Statistical Process Control (SPC) for data monitoring.

Advantages

  • Comprehensive inspection of ALL grooves from the beginning to the end.
  • Fully automated

Your Benefits

Lowest cost of ownership
Significantly improved the consistency of slicing quality
Increased yield of production
More profitable due to the latest cutting edge coating and grooving technologies
Increased uptime
Minimized production interruptions attributed to enhanced Wire Guide Roller (WGR) performance.
One stop solution service
Reduced lead time across the entire process, encompassing collection, coating, grooving, checking, and delivery.

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